Dubai Metro system
Dubai Metro system

Cat® Generators Support Dubai Metro System

LOCATION
Dubai, United Arab Emirates

CUSTOMER BUSINESS ISSUE
Electric power generation source to supply standby power to Dubai Metro facilities

SOLUTION
Eight Cat® 3516 generator sets
Eight Cat 3512 generator sets
Two Cat C18 generator sets
Two Cat C15 generator sets

CAT DEALER
Mohamed Abdulrahman Al-Bahar

 

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Since it opened, more than 170,000 passengers ride the Dubai Metro each day.

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With the opening of its Green Line, the Dubai Metro regained the title of the world’s longest, fully automated driverless railway system, with 47 stations and 75 kilometers (46 miles) of lines.

Dubai Metro
Dubai Metro

 

POWER NEED

First opened in 2009, the Dubai Metro system was constructed in two stages – the Red Line (Stage 1) and the Green Line (Stage 2). The Red Line was opened on September 9, 2009, and the Green Line opened in September 2011. Combined, the system carries more than 170,000 passengers each day. With the opening of its Green Line, the Dubai Metro regained the title of the world’s longest, fully automated driverless railway system, with 47 stations and 75 kilometers (46 miles) of lines.

The initial studies for developing a metro system in Dubai began in 1997. A robust feasibility study was carried out from 1997 to 2000, followed by four years of extensive planning and preliminary engineering design. In July 2005, a Design and Build Contract was awarded to a consortium known as Dubai Rapid Link (DURL). This contract included the purchase of backup generator sets to provide reliable power to the metro system, which depends on electrified rails to move the metro trains.

 

SOLUTION

Local Cat Dealer Al-Bahar secured the turnkey project from Dubai Metro, supplying Cat generator sets and managing the installation, commission, testing, and maintenance of the generator sets. Al-Bahar also provides ongoing technical training on the operation and maintenance (O&M) of the generator sets to Dubai Metro engineers and technicians.

The order includes multiple units of Cat diesel generator sets rated between 320 kW and 1,820 kW which will be used as emergency power for Dubai Metro. In total, 20 generator sets were delivered in two phases. In Phase 1, 10 generator sets, including five 3512 generator sets, three 3516 generator sets, one C15 generator set, and one C18 generator set were delivered. In Phase 2, 10 additional generator sets were delivered, including three 3512 generator sets, five 3516 generator sets, one C15 generator set, and one C18 generator set.

Phase 1 kicked off with a factory acceptance test conducted at Al-Bahar’s main Sharjah facility in May 2009. Several high-level officials from DURL and the Road and Transport Authority (RTA) witnessed the full function endurance test, which demonstrated the exceptional performance of Cat products in the extreme heat of the Arabian summer. The second phase was executed later in the year and included the testing of generator sets packaged in specially designed acoustic enclosures that would later be buried below ground level to compensate for space restrictions.

“We are excited about the fact that we are the part of a team that will change the lives of thousands of commuters in Dubai,” said Narasimhan L. Jagadisan, Project Engineer at Al-Bahar.

 

RESULTS 

Al-Bahar has provided excellent technical support services to DURL and achieved a milestone in the field of training, earning an 89 percent satisfaction rating from the DURL team. As a result, Dubai Metro has signed a three-year maintenance contract with Al-Bahar.

Tejinder S. Sodhi, Project Manager from Al-Bahar and project lead on the Dubai Metro project, said, “Al-Bahar has a large pool of technically sound engineers and a robust infrastructure to support and execute mega projects, one like Dubai Metro. Projects of such large magnitude also give us the opportunity to strengthen and polish our delivery capabilities.”

An interface and O&M manager at DURL said, “I deem myself quite lucky to work with the sub-contractor that carries a high sense of responsibility like Al-Bahar.”

Currently the RTA is investigating the feasibility of future projects that includes extension of the Red Line and the addition of two more lines. Additional power generation opportunities will attract greater investment to the city of Dubai, as well as contribute to the national economy.

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Featured Products

  • 3512 (50 Hz)
    Standby Rating
    1400/1250 kVA
    1400/1250 kVA
    Prime Power Rating
    1275/1150 kVA
    1275/1150 kVA
    Emissions/Fuel Strategy
    Low Fuel Consumption
    Low Fuel Consumption

    3512 (50 Hz)

    Producing reliable power from 1150 to 1400 kVA at 50 Hz, our 3512 diesel generator sets are made to meet your mission critical, continuous, standby and prime applications. We've designed each to ISO 8528-5 transient response requirements and to accept 100% rated load in one step. Generator sets offer a low fuel consumption system.

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  • 3516 (50 Hz)
    Standby Rating
    2000 kVA
    2000 kVA
    Prime Power Rating
    1825 kVA
    1825 kVA
    Emissions/Fuel Strategy
    Low Fuel Consumption
    Low Fuel Consumption

    3516 (50 Hz)

    Producing reliable power from 1600 to 2000 kVA at 50 Hz, our 3516 diesel generator sets are made to meet your mission critical, continuous, standby and prime applications. We've designed each to ISO 8528-5 transient response requirements and to accept 100% rated load in one step. Generator sets offer a low fuel consumption system.

    Learn More
  • C15 (50 Hz)
    Maximum Rating
    550 kVA
    550 kVA
    Minimum Rating
    365 kVA
    365 kVA
    Emissions/Fuel Strategy
    Tier 2 or Tier 3
    Tier 2 or Tier 3

    C15 (50 Hz)

    The C15 diesel generator sets have been developed for your mission critical, standby and prime applications. Producing reliable power from 365 to 550 kVA at 50 Hz, meeting ISO 8528-5 transient response requirements and built to accept 100 % rated load in one step. The engines are certified Low Fuel Consumption, U.S. EPA Certified for Stationary Emergency Use Only (Tier 2 or Tier 3 Nonroad Equivalent Emission Standards), EU Stage IIIA Nonroad Emission Standards, China Nonroad III Emission Standards Emissions / Fuel Strategy.

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  • C18 (50 Hz)
    Maximum Rating
    715 kVA
    715 kVA
    Minimum Rating
    550 kVA
    550 kVA
    Emissions/Fuel Strategy
    Low Fuel, China Nonroad III Emis Stds
    Low Fuel, China Nonroad III Emis Stds

    C18 (50 Hz)

    The C18 diesel generator sets have been developed for your mission critical, standby and prime applications. Producing reliable power from 550 to 715 kVA at 50 Hz, meeting ISO 8528-5 transient response requirements and built to accept 100 % rated load in one step. Our C18 generator sets range from Low Fuel Consumption, Low Emissions and China Nonroad III Emission Standards Emissions / Fuel Strategy.

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