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The biggest expense for any piece of machinery is the fuel to keep it running and working. Fuel costs can vary over time, so it’s important to know what alternative biofuels, such as biodiesel, are available. But not all fuels behave the same inside an engine, so it’s important to know how biofuels function.
Estimated read time: 6 minutes
Running biodiesel in your equipment can be a reliable way to control fuel costs — especially during times of global unrest. But biodiesel behaves differently inside an engine than conventional diesel fuel. It’s important to understand those differences and how to run biofuel successfully in your machines.
Unlike conventional diesel fuel, which is distilled from crude oil, biodiesel is manufactured from vegetable oils, animal fats, and even recycled grease from restaurants. Biodiesel can also be made from natural gas, carbon dioxide. Because it’s made from these sources, biodiesel is both a renewable fuel and a biodegradable substance. It is a viable “green” option for fleets running diesel powered equipment. Biodiesel is often blended with conventional diesel fuels even though it can be used in its pure form.
The raw oils or animal fats used to make biodiesel are chemically processed (esterified) to form a fatty acid called methyl ester (referred to as FAME). This esterified product (FAME) is biodiesel fuel that can be used in compression ignition engines. Without the chemical processing referred to as esterification, the oils or fats are not suitable for use as fuel in compression ignition engines. The oil or fat must be esterified and the water and contaminants removed.
Fuel made of 100% FAME is referred to as B100 biodiesel, or neat biodiesel. Blends of up to 5% biodiesel (B5 fuels) are common in the United States and can be sold without any labeling indicating that biodiesel is contained in the finished fuel. Higher biodiesel blends of up to 20% (B20) are not uncommon in some areas.
Biodiesel fuel is approved for use in Cat® machines. Only the U.S. specification ASTMD975 — which is the B5 type of biofuel — should be used.
According to Caterpillar, biodiesel offers the following advantages for your business:
It is a renewable, nontoxic and biodegradable fuel.
It reduces tailpipe particulate matter, hydrocarbon and carbon monoxide emissions from most modern diesel engines.
It has high lubricity, which reduces friction.
It has a high cetane number; B5 biodiesel blends have the same attributes as diesel fuel.
Biodiesel fuels with more than 5% biodiesel require more management. Here are some things to be aware of for these more concentrated formulas:
At B100, biodiesel has about 8% lower energy density than diesel. At B20 or lower blend levels, the energy density difference from diesel fuel is not significant.
Biodiesel has lower oxidation stability and storage stability than diesel fuel.
Cold temperature operability is different than diesel fuel. Cloud point, pour point, and CFPP are typically higher than diesel fuel.
Materials compatibility is more restricted than diesel fuel.
Higher biodiesel concentrations are more likely to dissolve and absorb water than diesel fuel.
Metal content is higher than diesel fuel. Biodiesel can contain certain materials naturally or due to processing (phosphorus, sodium, calcium, potassium and magnesium).
Contaminants such as glycerides, mono and diesters and sterol glucosides can be present after an incomplete purifying process.
Expect a higher propensity for microbial growth due to the biodegradable nature of biodiesel and to the tendency of higher water absorption.
This chart shows which biodiesel blend levels are acceptable for use in Cat engines.
Additionally, Caterpillar recommends biodiesel fuel must meet these standards.
In North America, Caterpillar recommends obtaining biodiesel from BQ-9000 accredited producers and BQ-9000 certified marketers. Look for the BQ-9000 biodiesel quality accreditation program certification logo that is available to distributors that meet the requirements of BQ-9000.
In other areas of the world, biodiesel must be BQ-9000 accredited and certified — or certified by a comparable biodiesel quality control program.
Consult with your Cat dealer for full details on how to safely use biodiesel fuel in your equipment.
Here are just a few of the changes to monitor when using biodiesel:
Biodiesel will increase dilution of engine oil. To monitor oil condition, use Cat S•O•SSM analysis services.
Confirm with the filter manufacturer that your fuel filters are compatible with biodiesel. Fuel water separators are recommended for biodiesel use.
Conversion to biodiesel can loosen fuel tanks and fuel system deposits. During the conversion period fuel filter change intervals should be shortened to allow for this cleaning effect. Once the deposits are removed, convert back to the regular filter service intervals.
Compatibility of the elastomers with biodiesel can be different than compatibility with diesel fuel. Prolonged exposure of certain elastomers, hoses, seals, and gaskets to B100 may cause some degradation and softening of these materials. The condition of gaskets, seals and hoses should be monitored regularly. The risk of degradation increases with the increase of biodiesel blend levels
In general, Cat engines built early- to mid-’90s and beyond use Viton seals and Viton O-rings in the fuel system. Viton is compatible with biodiesel and degradation upon exposure to this fuel is not expected.
Nitrile hoses typically used in some fuel transfer lines are not compatible with biodiesel. Monitor hose condition and confirm with the hose manufacturer that the hoses are compatible with the biodiesel blend used. If necessary, replace with hoses of compatible materials.
Biodiesel fuels may gel or freeze at hot temperatures. Make sure the biodiesel pour point is appropriate for the climate of the application. In general, the risk of low temperature gelling of biodiesel increases with the increase of blend levels and may depend on the biodiesel feedstock (soy, used cooking oil, animal fats, palm and others).
Biodiesel fuel can cut your fuel costs while reducing diesel emissions. Plus, your business could earn a “green” reputation. But biodiesel fuel use will require initial hands-on maintenance adjustments as well as long-term and even permanent changes to how you service your machines and store your fuel. For more details on proper biodiesel use, consult the Caterpillar Machine Fluids Recommendations Manual or talk to your Cat dealer for in-depth help.
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