Electric Power Controls Cat® Energy Control System 100 (Cat ECS 100) control panel

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Cat® Energy Control System 100 (Cat ECS 100) control panel
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Overview

Cat® Energy Control System 100 Control Panel

The Cat® Energy Control System 100 (Cat ECS 100) control panel provides all of the controls and system indicators in one easy to access interface.

Features At A Glance

The Cat ECS 100 generator set controller uses:

System graphic icons and labels that allow for simple, comprehensive generator set operation
Easy-to use 8” color LED touchscreen display features scroll navigation
Generator set and remote-mount options are available

Island mode – single unit operation
High visibility graphical touchscreen display with alarm/event descriptions, set points, engine and generator monitoring
Intuitive navigation for display of power metering, protection, engine and generator parameters and tuning
Lockout security provision to assure platform integrity with three programable security levels
Support for 10 languages

Ethernet Modbus TCP for external communications
Support of up to four remote HMI’s (sold separately)
Compatible with Cat Connect Product Link devices
Embedded HMI Web Server

Automatic mains failure with utility voltage sensing capability (open transition) and remote breaker or contactor control/monitoring
Engine remote start integrity monitoring
Single genset transient load relief (TLR)
Advanced Overcurrent Protection
Arc Flash Maintenance Mode
Basic programmable logic control (PLC) function
EPA Tier 4 integration
Inducement override
Real (kW) load histograms
Status event log
Real-Time Clock
Programmable Cycle Timer (PCT)
Supports dynamic gas blending (DGB)

Compliance with UL2200 3^rd edition requirements including UL6200 functional safety requirements
Local annunciation facilitates compliance to NFPA 110 (subject to local authority having jurisdiction approval)

Cat dealers have over 1,800 dealer branch stores operating in 200 countries
Your local Cat dealer provides extensive post-sale support, including maintenance and repair agreements

Standard Equipment Optional Equipment

Cat® Energy Control System 100 (Cat ECS 100) control panel Standard Equipment

Control

Auto/Start/Stop

Emergency stop

Engine cooldown timer

Engine cycle crank

Programmable cycle timer

Speed and voltage adjust

Generator Monitoring

Generator AC voltage monitoring (+/- 0.25% accuracy)

Utility AC voltage monitoring (+/- 0.25% accuracy)

3 phase/4 wire (L-L & L-N) sensing

Generator current sensing (3 phase/6 wire) (+/- 0.25% accuracy)

Generator AC current (per phase and average)

Generator frequency

kWh, kVArh and import and export kVAh (total and trip)

Generator stator and bearing temperature (with optional RTD module)

kW load histogram

Generator Protection

Generator phase sequence (47G)

Over/Under voltage (27/59)

Over/Under frequency (81 O/U)

Overcurrent timed and inverse (50/51)

Overcurrent (thermal damage curve) (51)

Reverse power real (kW) (32)

Reverse power reactive (kVAr) (32RV)

Current balance (46)

Overload (49)

Engine Monitoring

Engine oil pressure (psi or kPa)

Engine oil temperature (°C or °F)

Engine coolant temperature (°C or °F)

Engine speed (RPM)

Battery voltage

Crank attempt and successful start counter

Run hour meter

Real time clock

Engine Protection

Control switch not in auto (alarm)

Low oil pressure

High coolant temperature (alarm and shutdown)

Low coolant temp (alarm)

Low coolant level (alarm and shutdown)

High engine oil temp (alarm and shutdown)

Low/High/Weak battery voltage

Fail to start

Overspeed

Overcrank

Low gas pressure (alarm and shutdown)

Communications

Primary and accessory CAN data link

Remote annunciator data link

Cat Data Link - with optional PLE702

Ethernet (Modbus TCP/IP) - 100 baseT

USB touchscreen display

4x 4-wire ports/managed switch (for internal and customer use)

2x 2-wire ports: internal device network

Inputs & Outputs

Digital Inputs: Emergency stop

Digital Inputs: Remote start

Digital Inputs: 16 programmable inputs (generator set configuration may affect available features)

Digital Outputs: 12 programmable outputs (total)

Digital Outputs: Up to 2 programmable outputs for functional safety

Analog Outputs: 2 analog outputs

PWM Outputs: 3 total (1 for IVR - standard)

Analog Inputs: 3 programmable inputs 0-5V or resistive (generator set configuration may affect available features)

Language Support

Multi-Language support

Environmental

Control Module Box

Operating Temp: -40°C to +85°C (Storage Temp: -55°C to +85°C)

Ingress Protection: IP66 (HMI Touchscreen from the front)

Cat® Energy Control System 100 (Cat ECS 100) control panel Optional Equipment

Display

Off-Package Remote HMI; The Cat ECS 100 supports up to four optional full function remote HMI displays with the addition of an unmanaged Ethernet switch. The interactive color touchscreen graphical interface serves to display generator set system alarm conditions, status indications and annunciation facilitates compliance to NFPA110 (subject to local authority having jurisdiction approval)

RS-485 Annunciator

The remote RS-485 annunciator serves to display genset system alarm conditions and status indications for 16 points with a standard NFPA 99 and 110 label. The annunciator has been designed for use on the long-distance annunciator datalink and may be used in remote (up to 4000 feet) applications.

A maximum of four annunciators may be used with a Cat ECS 100.

Digital Input/Output Module

The digital input/output (DI/O) module serves to provide expandable input and output for any event and is capable of reading 12 discrete inputs and setting 8 relay outputs. The DI/O module has been designed for use on the accessory communication network and may be used in either local (package mounted) or remote (up to 244 meters or 800 feet) applications.

A maximum of four DI/O modules may be used with a Cat ECS 100.

RTD Module

The RTD module serves to provide expandable generator set temperature monitoring capability of the Cat ECS 100 control system and is capable of reading up to eight type 2-wire, 3-wire and 4-wire RTD inputs. The RTD Module has been designed for use on the Accessory Communication Network and may be used in either local (package mounted) or remote (up to 244 meters or 800 feet) application.

A maximum of one RTD Module may be used with a Cat ECS 100.

Communications

Expansion Input/Output Ethernet Modules - Supports expanded Inputs/Outputs (IO) capability of the Cat ECS 100 control: Analog and digital I/O and Temperature sensing (RTD) - Configure I/O for any event (read and write function) - Package mounted and/or ship loose options

Cat® Energy Control System 100 (Cat ECS 100) control panel Standard Equipment

Control

Auto/Start/Stop

Emergency stop

Engine cooldown timer

Engine cycle crank

Programmable cycle timer

Speed and voltage adjust

Generator Monitoring

Generator AC voltage monitoring (+/- 0.25% accuracy)

Utility AC voltage monitoring (+/- 0.25% accuracy)

3 phase/4 wire (L-L & L-N) sensing

Generator current sensing (3 phase/6 wire) (+/- 0.25% accuracy)

Generator AC current (per phase and average)

Generator frequency

kWh, kVArh and import and export kVAh (total and trip)

Generator stator and bearing temperature (with optional RTD module)

kW load histogram

Generator Protection

Generator phase sequence (47G)

Over/Under voltage (27/59)

Over/Under frequency (81 O/U)

Overcurrent timed and inverse (50/51)

Overcurrent (thermal damage curve) (51)

Reverse power real (kW) (32)

Reverse power reactive (kVAr) (32RV)

Current balance (46)

Overload (49)

Engine Monitoring

Engine oil pressure (psi or kPa)

Engine oil temperature (°C or °F)

Engine coolant temperature (°C or °F)

Engine speed (RPM)

Battery voltage

Crank attempt and successful start counter

Run hour meter

Real time clock

Engine Protection

Control switch not in auto (alarm)

Low oil pressure

High coolant temperature (alarm and shutdown)

Low coolant temp (alarm)

Low coolant level (alarm and shutdown)

High engine oil temp (alarm and shutdown)

Low/High/Weak battery voltage

Fail to start

Overspeed

Overcrank

Low gas pressure (alarm and shutdown)

Communications

Primary and accessory CAN data link

Remote annunciator data link

Cat Data Link - with optional PLE702

Ethernet (Modbus TCP/IP) - 100 baseT

USB touchscreen display

4x 4-wire ports/managed switch (for internal and customer use)

2x 2-wire ports: internal device network

Inputs & Outputs

Digital Inputs: Emergency stop

Digital Inputs: Remote start

Digital Inputs: 16 programmable inputs (generator set configuration may affect available features)

Digital Outputs: 12 programmable outputs (total)

Digital Outputs: Up to 2 programmable outputs for functional safety

Analog Outputs: 2 analog outputs

PWM Outputs: 3 total (1 for IVR - standard)

Analog Inputs: 3 programmable inputs 0-5V or resistive (generator set configuration may affect available features)

Language Support

Multi-Language support

Environmental

Control Module Box

Operating Temp: -40°C to +85°C (Storage Temp: -55°C to +85°C)

Ingress Protection: IP66 (HMI Touchscreen from the front)

Cat® Energy Control System 100 (Cat ECS 100) control panel Optional Equipment

Display

Off-Package Remote HMI; The Cat ECS 100 supports up to four optional full function remote HMI displays with the addition of an unmanaged Ethernet switch. The interactive color touchscreen graphical interface serves to display generator set system alarm conditions, status indications and annunciation facilitates compliance to NFPA110 (subject to local authority having jurisdiction approval)

RS-485 Annunciator

The remote RS-485 annunciator serves to display genset system alarm conditions and status indications for 16 points with a standard NFPA 99 and 110 label. The annunciator has been designed for use on the long-distance annunciator datalink and may be used in remote (up to 4000 feet) applications.

A maximum of four annunciators may be used with a Cat ECS 100.

Digital Input/Output Module

The digital input/output (DI/O) module serves to provide expandable input and output for any event and is capable of reading 12 discrete inputs and setting 8 relay outputs. The DI/O module has been designed for use on the accessory communication network and may be used in either local (package mounted) or remote (up to 244 meters or 800 feet) applications.

A maximum of four DI/O modules may be used with a Cat ECS 100.

RTD Module

The RTD module serves to provide expandable generator set temperature monitoring capability of the Cat ECS 100 control system and is capable of reading up to eight type 2-wire, 3-wire and 4-wire RTD inputs. The RTD Module has been designed for use on the Accessory Communication Network and may be used in either local (package mounted) or remote (up to 244 meters or 800 feet) application.

A maximum of one RTD Module may be used with a Cat ECS 100.

Communications

Expansion Input/Output Ethernet Modules - Supports expanded Inputs/Outputs (IO) capability of the Cat ECS 100 control: Analog and digital I/O and Temperature sensing (RTD) - Configure I/O for any event (read and write function) - Package mounted and/or ship loose options