Cat® Energy Control System 200 (Cat ECS 200) control panel

Electric Power Controls Cat® Energy Control System 200 (Cat ECS 200) control panel

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Overview

Cat® Energy Control System 200 Control Panel

The Cat® Energy Control System 200 (Cat ECS 200) control panel provides all of the controls and system indicators in one easy to access interface for multiple generator set paralleling operations.

Features At A Glance

Standard Equipment Optional Equipment

Cat® Energy Control System 200 (Cat ECS 200) control panel Standard Equipment

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Control

  • Auto/Start/Stop
  • Emergency stop
  • Engine cooldown timer
  • Engine cycle crank
  • Programmable cycle timer
  • Speed and voltage adjust
  • Synchronizing

Generator Monitoring

  • Generator AC voltage monitoring (+/- 0.25% accuracy)
  • Utility AC voltage monitoring (+/- 0.25% accuracy)
  • 3 phase/4 wire (L-L & L-N) sensing
  • Generator current sensing (3 phase/6 wire) (+/- 0.25% accuracy)
  • Generator AC current (per phase and average)
  • Generator frequency
  • kWh, kVArh and import and export kVAh (total and trip)
  • Generator stator and bearing temperature (with optional RTD module)
  • kW load histogram
  • Island paralleling up to 32 gensets
  • Genset circuit breaker control
  • Base load with utility
  • Dead bus arbitration
  • Failsafe adaptive load sharing/droop operation

Generator Protection

  • Generator phase sequence (47G)
  • Bus phase sequence (47)
  • Over/Under voltage (27/59)
  • Over/Under frequency (81 O/U)
  • Overcurrent timed and inverse (50/51)
  • Overcurrent (thermal damage curve) (51)
  • Reverse power real (kW) (32)
  • Reverse power reactive (kVAr) (32RV)
  • Current balance (46)
  • Overload (49)
  • Voltage imbalance (60)
  • Arch flash maintenance mode
  • Open phase detection

Utility Protection

  • Open Phase Detection
  • Over/Under voltage and frequency (27/59) and (81O/U)

Bus Protection

  • Over/Under voltage and frequency (27/59) and (81O/U)

Engine Monitoring

  • Engine oil pressure (psi or kPa)
  • Engine oil temperature (°C or °F)
  • Engine coolant temperature (°C or °F)
  • Engine speed (RPM)
  • Battery voltage
  • Crank attempt and successful start counter
  • Run hour meter
  • Real time clock

Engine Protection

  • Control switch not in auto (alarm)
  • Low oil pressure
  • High coolant temperature (alarm and shutdown)
  • Low coolant temp (alarm)
  • Low coolant level (alarm and shutdown)
  • High engine oil temp (alarm and shutdown)
  • Low/High/Weak battery voltage
  • Fail to start
  • Overspeed
  • Overcrank
  • Low gas pressure (alarm and shutdown)

Communications

  • Primary and accessory CAN data link
  • Remote annunciator data link
  • Cat Data Link - with optional PLE702
  • Ethernet (Modbus TCP/IP) - 100 baseT
  • 8x 4-wire ports/managed switch (for internal and customer use)
  • 4x 2-wire ports: internal device network

Inputs & Outputs

  • Digital Inputs: Emergency stop
  • Digital Inputs: Remote start
  • Digital Inputs: 32 programmable inputs (generator set configuration may affect available features)
  • Digital Outputs: 24 programmable outputs (total)
  • Digital Outputs: Up to 4 programmable outputs for functional safety
  • Analog Outputs: 4 analog outputs
  • PWM Outputs: 6 total (1 for IVR - standard)
  • Analog Inputs: 6 programmable inputs 0-5V or resistive (generator set configuration may affect available features)

Language Support

  • Multi-Language support

Environmental

  • Control Module Box
  • Operating Temp: -40°C to +70°C (Storage Temp: -55°C to +85°C)
  • Ingress Protection: IP66 (HMI Touchscreen from the front)

Cat® Energy Control System 200 (Cat ECS 200) control panel Optional Equipment

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Display

  • Off-Package Remote HMI; The Cat ECS 200 supports up to four optional full function remote HMI displays with the addition of an unmanaged Ethernet switch. The interactive color touchscreen graphical interface serves to display generator set system alarm conditions, status indications and annunciation facilitates compliance to NFPA110 (subject to local authority having jurisdiction approval)

RS-485 Annunciator

  • The remote RS-485 annunciator serves to display genset system alarm conditions and status indications for 16 points with a standard NFPA 99 and 110 label. The annunciator has been designed for use on the long-distance annunciator datalink and may be used in remote (up to 4000 feet) applications.
  • A maximum of four annunciators may be used with a Cat ECS 200.

Digital Input/Output Module

  • The digital input/output (DI/O) module serves to provide expandable input and output for any event and is capable of reading discrete inputs and setting relay outputs. The DI/O module has been designed for use on the accessory communication network and may be used in either local (package mounted) or off-package remote (up to 244 meters or 800 feet) applications.
  • A maximum of six DI/O modules may be used with a Cat ECS 200.

RTD Module

  • The RTD module serves to provide expandable generator set temperature monitoring capability of the Cat ECS 200 control system and is capable of reading up to eight type 2-wire, 3-wire and 4-wire RTD inputs. The RTD Module has been designed for use on the Accessory Communication Network and may be used in either local (package mounted) or off-package remote (up to 244 meters or 800 feet) application.

Communications

  • Expansion Input/Output Ethernet Modules- Supports expanded Inputs/Outputs (IO) capability of the Cat ECS 200 control: Analog and digital I/O and Temperature sensing (RTD)- Configure I/O for any event (read and write function)- Package mounted and/or ship loose options

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