Cogeneration

EFFICIENT, SUSTAINABLE POWER.
EFFICIENT, SUSTAINABLE POWER.

Combined Heat and Power | CHP | Cogen | Cat | Caterpillar

Combined Heat and Power (CHP) Generator Systems

Learn more about our energy efficient cogeneration systems and how your business can save on costs while utilizing sustainable power. Connect with a Caterpillar CHP expert. 

What is CHP?

CHP is energy efficient technology that generates electric power and captures the heat that would otherwise be wasted to provide useful thermal energy—such as steam or hot water that can be used for space heating, cooling, domestic hot water and industrial processes. 

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CHP for Industrial and Large Facilities | Cogeneration

 

Lower Operating Costs and Lower Emissions with Cogeneration.

Cat® gas generator sets can simultaneously provide electricity for electrical loads and heat energy for a facility's thermal requirements. Any Cat natural gas-fueled engine can be configured specifically for applications involving heat recovery. 

Where grid electricity and natural gas boilers often provide less than 50 percent efficiency, Cat® Combined Heat and Power (CHP) projects offer additional benefits:
  • Energy efficiency up to 90 percent
  • Cheaper relative to separate heat and electrical generation systems
  • Lower emissions than separate heat and electrical generation systems
  • Leadership in Energy and Environmental Design (LEED) certification available via energy efficiency credits

How does Cogeneration Increase efficiency?

Nearly two-thirds of the energy used by conventional electricity generation is wasted in the form of heat discharged to the atmosphere. Additional energy is wasted during the distribution of electricity to end users. By capturing and using heat that would otherwise be wasted, and by avoiding distribution losses, CHP can achieve efficiencies of over 80 percent, compared to 50 percent for typical technologies (i.e., conventional electricity generation and an on-site boiler).

CHP is more efficient than traditional electrical and heating methods.
it saves on heating and electricity costs, and it releases
less harmful greenhouse gas emissions into the environment. 

 

CONNECT WITH A CHP EXPERT

Most Common Combined Heat and Power Systems and Technology

  • Combustion turbine or reciprocating engine CHP systems – burn fuel (natural gas, oil, or biogas) to turn generators to produce electricity and use heat recovery devices to capture the heat from the turbine or engine. This heat is converted into useful thermal energy, usually in the form of steam or hot water.
  • Steam boiler with steam turbines – the process begins by producing steam in a boiler. The steam is then used to turn a turbine to run a generator to produce electricity. The steam leaving the turbine can be used to produce useful thermal energy. These systems can use a variety of fuels, such as natural gas, oil, biomass, and coal.
 

CHP is used in over 4,400 large buildings and facilities nationwide, including:

  • Commercial buildings – office buildings, hotels, health clubs, nursing homes
  • Residential – condominiums, co-ops, apartments, planned communities
  • Institutions – colleges and universities, hospitals, prisons, military bases
  • Municipal – district energy systems, wastewater treatment facilities, K-12 schools
  • Manufacturers – chemical, refining, ethanol, pulp and paper, food processing, glass manufacturing

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TAKE ADVANTAGE OF THE INVESTMENT TAX CREDIT

At Caterpillar, we recognize the need for environmentally friendly energy solutions. The industry continues to see increasing carbon reduction targets, and we are committed to helping you meet those goals. We have a variety of combined heat and power (CHP) products and services in place to support your efforts in reducing your company’s carbon footprint.

We will work with your team as the Inflation Reduction Act (IRA) provides significant tax incentives and credits covering the development of new or upgraded energy facilities helping to foster carbon reduction globally. The Energy Investment Tax Credit (ITC) is a newer incentive for installing CHP systems. We are ready to help you with this opportunity while we strive toward being more energy efficient.

Click below to download the CHP Alliance Factsheet and FAQs.

Download

 

GENERATE SAVINGS AND ECONOMIC DISPATCH

Reduce electricity costs and increase energy market program participation with Energy as a Service (EaaS) solutions. Automatically dispatch on-site assets to generate and store energy with an industry-leading technology platform and energy resource management services.

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Energy as a Service
Energy as a Service

Sustainability

For Caterpillar, sustainability is not a new concept. It’s part of who we are and what we do every single day.

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Sustainability

Industries Served

With the industry's widest range of diesel, gas, and mobile generator sets, hybrid energy storage solutions, automatic transfer switches, and switchgear, the Cat team will work directly with you for the life of your power system – from configuration to installation to operation.

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industries served

Gas Highlights

For Caterpillar, sustainability is not a new concept. It’s part of who we are and what we do every single day.

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Gas Highlights

Testimonials

CHP Podcast

CHP – What you need to know

Utilizing CHP allows our customers to reduce operating costs and lower their emissions footprint, reaching efficiencies up to 90 percent. In this webinar, you will hear from industry experts on CHP best practices, learn about the new Cat CHP solution with enclosure, and ask questions to a panel of experienced CHP professionals.

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CHP - What you Need to Know
CHP - What you Need to Know

Long-Term Service Agreements

Learn about services and inspections covered in a
long-term service agreement (LTSA), a comprehensive
service contract of at least five years between you
and your Cat dealer.

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CHP
CHP

Product Support

Caterpillar and your Cat dealer are dedicated to making sure you get the most from your equipment with outstanding service and support. Let’s explore what services we have to offer.

What to Expect From Your Cat Dealer

Click on the button to fill out a short form. An experienced dealer will contact you to discuss a custom solution and pricing options that best suit your needs.

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Cat Connect for Electric Power

Know how your operation is running from anywhere. Cat Connect gives you the information you need to make well-informed, timely decisions.

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Generator Set Sizing Calculators

Caterpillar Electric Power now has two tools available for sizing gensets in any application. 

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