Mining Trucks 794 AC

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Key Specs

Nominal Rated Payload: 327 ton (US); 297 t

Rated Gross Machine Weight: 1150000 lb; 521631 kg

Gross Power - SAE J1995: 3500 hp; 2610 kW

794 AC
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Overview

Big Payloads. High Speeds. Superior Braking.

The Cat® 794 AC electric drive truck delivers a full 327-ton payload, increased speed on grade, 34% more retarding power than competitive trucks, superior braking performance and easier maintenance. The result? High availability, more confident operators and improved productivity. The 794 features a proven electric drive powertrain that is Caterpillar designed, integrated and supported. Validated on sites around the world, the 794 has proven its performance in a variety of applications, making it the ideal choice for a wide variety of applications. It hauls more every load, every cycle and every shift. And it delivers a better bottom line to the most important mine in the world: yours.

Benefits

Up To 8% Better Payload

Higher-rated field payload vs. competitive trucks thanks to lower empty weight and higher-rated GMW

34% More Retarding Power

Superior retarding power and four-corner wet disc brakes boost operator confidence

Up To 8% Better Speed on Grade

Can travel at top speed of 60 kph / 37 mph and at maximum 28% grade loaded

Features At A Glance

Greater visibility thanks to wide field of view from the cab.
Safer access and egress with standard 600 mm) (24 in) wide ladders, flat deck, toe kicks, and optional power access stair attachment.
Confidence-building features such as anti-rollback, traction controls, park brake warning when exiting the cab and automatic retarder.
Best braking in its class, with four-corner wet disc brakes with blended mechanical service brakes and dynamics, plus Automatic Retarding Control for easier and more efficient retarding.
Ground-level system lockout, engine lockout and propulsion lockout (in ECM cabinet), VIMS monitoring, and stored energy dissipation at shutdown.

Proven 90% physical availability.
Significant speed advantage to move more over the course of a shift — or move the same amount of material with fewer trucks.
Lower empty weight and higher-rated GMW for a higher-rated field payload vs. competitive trucks.
Ease of operation and reduced costs thanks to integrated Cat engine, AC drive system, hydraulics and controls.
Excellent slow speed control within the service areas and superior throttle response on acceleration to move out of the loading or dump areas.

Ergonomic cab layout, excellent all-around visibility, and controls, levers and switches that are positioned for ease of use.
Automatic climate control and reduced vibration and sound.
Next generation seat with height adjuster, adjustable shoulder stock to keep the seatbelt from rubbing, and seat back, side and lumbar bolsters to increase stability.

Proven in the field and working around the world — on four continents and in nine countries.
Ideal for a variety of applications and ores: soft rock, hard rock, deep pit, and flat haul; low altitude, high altitude, high ambient, and cold weather.
Optimized horsepower performance that makes it possible for the 794 to run in all areas of the mine — from deep pits to downhill hauls; from smooth, flat roads to areas of high rolling resistance — with the same engine.
Higher horsepower available to boost productivity in deeper pits, and an easy adjustment to a lower horsepower that allows the 794 to better align with mixed fleets and keep fuel costs lower.

Open engine access and platforms for service of engine, generator and inverter, plus ground-level filters and service.
Component layout with minimized hydraulics, all hydraulic lines on one side, and electric wiring on the other side.
Separate traction motors, brakes and final drives.
Modular component design for easy removal and installation.
AC grid blower motor designed for longer life and less maintenance, plus pressurized and filtered AC drive inverter that requires less maintenance.

Highly validated and proven straight frame rail design that eliminates the bends and breaks that can occur at stress concentrations.
Outstanding durability delivered by box section construction that uses Caterpillar proprietary steel specification for excellent welding characteristics.
Increased frame life thanks to deep section main rails in critical areas of the frame lower stress levels.
Frame, powertrain, engine and components that are built to be rebuilt — delivering multiple lives of like-new performance at a fraction-of-new price.

Reduced operating costs thanks to the integrated engine and powertrain 100% designed, validated and built by Caterpillar.
Radial style retarding grid with AC electric motor that requires no regular motor maintenance and is quieter and lighter than box grids.
AC Drive dynamic retarding for continuous retarding power, and an AC electric motor that reduces maintenance.
State-of-the-art high voltage IGBTs for maximum AC drive system efficiency, and a dual-bearing brushless alternator that delivers long life and less maintenance, with no shimming required.
Variable hydraulic blower fan, which provides optimized cooling even at idle for increased component performance and life.

Designed to use less fuel, which reduces engine emissions and carbon footprint.
Optional U.S. EPA Tier 4 Final / EU Stage V engine, which reduces NOx by 62% and particulates by 93% when compared to Tier 1 emissions.
Reduced waste thanks to Centrifugal Oil Filter (COF), Enhanced Engine Oil Filtration (EEOF) package, standard self-cleaning engine filter, extended oil change intervals and reduced oil usage.
Engines compatible with diesel fuel blended with lower-carbon intensity fuels such as biofuels and renewable fuels, plus power options like trolley.
Cat Rebuild and Cat Reman programs, which preserve raw materials, conserve energy and reduce emissions.

Equipped with standard Product Link™ Elite monitoring system, which delivers health and payload information to keep performance high and enable proactive maintenance planning.
Factory-ready for fully integrated Cat MineStar™ Command for hauling, an autonomous hauling solution proven to increase productivity up to 30%.
Optional MineStar Fleet, a fleet monitoring system, to measure, manage and maximize the overall hauling operation.
Optional MineStar Detect proximity detection system, which uses cameras to give operators a better view of what's happening around their equipment.
Optional in-cab Cat Driver Safety System (DSS) intervenes when operator fatigue or distraction are detected.

Bodies designed to fit with the chassis, sized to meet payload requirements and work as part of the truck system.
High Efficiency (HE) dump body option that is lightweight, simplified and durable.
With unique minimal structure design, HE body provides long life while minimizing weight for increased payload.
HE body sized and configured to meet the specific needs of the mine, dictated by fragmentation, abrasion, cohesion and the loading tool.

Specifications Standard Equipment Optional Equipment

Product Specifications for 794 AC

Engine

Gross Power - SAE J1995	3500 hp 2610 kW
Standard Gross Power - SAE J1995	3500 hp 2610 kW
Engine Model	Cat® C175-16 Cat® C175-16
Optional Gross Power - SAE J1995	3100 hp 2312 kW
Optional Gross Power - SAE J1995 (Option 2)	2750 hp 2051 kW
Rated Speed	1800 r/min 1800 r/min
Net Power - SAE J1349	3405 hp 2539 kW
Emissions Rating	Fuel Optimized Fuel Optimized
Bore	6.9 in 175 mm
Stroke	8.7 in 220 mm
Displacement	5187 in³ 85 l
Note (1)	Contact factory for high altitude configuration. Contact factory for high altitude configuration.
Note (2)	Tier 4 / EU Stage V option available for regions that require these emissions standards. Tier 4 / EU Stage V option available for regions that require these emissions standards.
Note (3)	Tier 4 / EU Stage V engine option Net Power - SAE J1349: 3434 HP (2561 kW) Tier 4 / EU Stage V engine option Net Power - SAE J1349: 3434 HP (2561 kW)

Weights - Approximate

Nominal Rated Payload	327 ton (US) 297 t
Rated Gross Machine Weight	1150000 lb 521631 kg
Chassis Weight	426237 lb 193338 kg
Body Weight	64346 lb 29187 kg
Note (1)	Consult your tire manufacturer for maximum tire load. Consult your tire manufacturer for maximum tire load.
Note (2)	Chassis weight with full fuel and fluids, standard & mandatory attachments, hoist, body mounting group, rims, and tires Chassis weight with full fuel and fluids, standard & mandatory attachments, hoist, body mounting group, rims, and tires
Note (3)	Refer to Cat Mining Truck 10/10/20 Overload Policy (AEXQ0250) for maximum gross machine weight limitations. Refer to Cat Mining Truck 10/10/20 Overload Policy (AEXQ0250) for maximum gross machine weight limitations.
Note (4)	Tier 4 Final / Stage V chassis weight: 426312 lb (193372 kg) Tier 4 Final / Stage V chassis weight: 426312 lb (193372 kg)

Final Drives

Total Reduction Ratio

35:01:00 35:01:00

AC Drive System

Total Reduction Ratio	35:01:00 35:01:00
Top Speed - Loaded	37 mile/h 60 km/h
Generator/Alternator	Brushless, engine mounted, dual bearing Brushless, engine mounted, dual bearing
Controls	IGBT Inverter Technology, air cooled, pressurized cabinet with filtration IGBT Inverter Technology, air cooled, pressurized cabinet with filtration
Wheel Motor	High-torque AC induction, rear axle mounted High-torque AC induction, rear axle mounted
Cooling System	Variable speed, hydraulically driven cooling system Variable speed, hydraulically driven cooling system

Tires

Standard Tires	53/80 R63 53/80 R63
Rims	36" x 63" 36" x 63"
Note (1)	Quick Change Rims optional. Quick Change Rims optional.
Note (2)	Caterpillar recommends the customer evaluate all job conditions and consult tire manufacturer for proper tire selection and TKPH (TMPH) capabilities. Caterpillar recommends the customer evaluate all job conditions and consult tire manufacturer for proper tire selection and TKPH (TMPH) capabilities.

Braking System

Service Brakes	Four-Corner, Wet Disc, Oil Cooled, Hydraulically Actuated Four-Corner, Wet Disc, Oil Cooled, Hydraulically Actuated
Front Wet Disc Brake Surface Area	20378 in² 131473 cm²
Rear - Wet Disc Brake Surface Area	30750 in² 198388 cm²
Standards	ISO 3450:2011 ISO 3450:2011
Parking Brake	Four-corner, Multi-disc, Spring applied, Hydraulically Released Four-corner, Multi-disc, Spring applied, Hydraulically Released
Load Brake	Rear service brakes Rear service brakes
Dynamic Retarding Power - Continuous	5480 hp 4086 kW

Weight Distributions - Approximate

Front Axle - Empty	49 % 49 %
Rear Axle - Empty	51 % 51 %
Front Axle - Loaded	33 % 33 %
Rear Axle - Loaded	67 % 67 %

Body Hoists

Pump Flow - High Idle (HAA at 1,800 rpm)	221 gal/min 840 l/min
Pump Flow - High Idle (LAA at 1,960 rpm)	240 gal/min 910 l/min
Relief Valve Setting - Raise	3029 psi 20884 kPa
Body Raise Time - High Idle	24 s 24 s
High Idle Body Lower Time - Float	20 s 20 s
Total Cycle Time	44 s 44 s
Note (1)	Twin, two-stage hydraulic cylinders mounted inside main frame; double-acting cylinders in both stages. Twin, two-stage hydraulic cylinders mounted inside main frame; double-acting cylinders in both stages.
Note (2)	Power raise in both stages; power down in both stages possible. Power raise in both stages; power down in both stages possible.
Note (3)	Automatic body-lower modulation reduces impact on frame. Automatic body-lower modulation reduces impact on frame.

Capacity - HE Body - 100% fill factor

Struck	108-133 m³ (142-175 yd³) 108-133 m³ (142-175 yd³)
Heaped (SAE 2:1)	180-222 m³ (236-290 yd³) 180-222 m³ (236-290 yd³)
Dump Body Plate Thickness Varies Depending on Body Selection - Floor Plate	0.63 in 16 mm
Dump Body Plate Thickness Varies Depending on Body Selection - Front Plate	0.35 in 9 mm
Dump Body Plate Thickness Varies Depending on Body Selection - Side Plate	0.31 in 8 mm
Dump Body Plate Thickness Varies Depending on Body Selection - Canopy Plate	0.2 in 5 mm
Note	Contact your local Cat dealer for body recommendations. Contact your local Cat dealer for body recommendations.

Service Refill Capacities

Fuel Tank	1300 gal (US) 4922 l
Cooling System	211 gal (US) 799 l
Crankcase	82 gal (US) 310 l
Final Drive - Each	67 gal (US) 254 l
Hydraulic Tank	296 gal (US) 1121 l
Hydraulic System - Including Tank	385 gal (US) 1458 l
Diesel Exhaust Fluid Tank	100 gal (US) 378 l
Note (1)	DEF Tank only available for EPA Tier 4 / EU Stage V engine option. DEF Tank only available for EPA Tier 4 / EU Stage V engine option.

Cab

ROPS Standards (1)	Rollover Protective Structure (ROPS) meets ISO 3471:2008 criteria for operator and ISO 13459:2012 for trainer. Rollover Protective Structure (ROPS) meets ISO 3471:2008 criteria for operator and ISO 13459:2012 for trainer.
FOPS Standards	Falling Object Protective Structure (FOPS) meets ISO 3449:2005 Level II for operator and ISO 13459:2012 Level II for trainer. Falling Object Protective Structure (FOPS) meets ISO 3449:2005 Level II for operator and ISO 13459:2012 Level II for trainer.

Sound

Sound Standards (1)

The operator sound pressure level measured according to work cycle procedures specified in ISO 6394 and 6396 is 75 dB(A) for cab offered by Caterpillar when properly installed, maintained, and tested with doors and windows closed. The operator sound pressure level measured according to work cycle procedures specified in ISO 6394 and 6396 is 75 dB(A) for cab offered by Caterpillar when properly installed, maintained, and tested with doors and windows closed.

Sound Standards (2)

Hearing protection may be needed when operating with an open operator station and cab (when not properly maintained or doors/windows open) for extended periods or in a noisy environment. Hearing protection may be needed when operating with an open operator station and cab (when not properly maintained or doors/windows open) for extended periods or in a noisy environment.

Steering

Steering Standards	ISO 5010:2007 ISO 5010:2007
Note	Gross Machine Operating Weight is 521 631 kg (1,150,000 lb). Gross Machine Operating Weight is 521 631 kg (1,150,000 lb).
Steer Angle	39 ° 39 °

Dimensions (Approximate)

Height - Top of ROPS	22.25 ft 6779 mm
Overall Length	50.75 ft 15463.5 mm
Wheel Base	21.83 ft 6644.5 mm
Rear Axle - Tail	15.5 ft 4716 mm
Ground Clearance	2.67 ft 906 mm
Dump Clearance	3 ft 1555 mm
Loading Height - Empty	22.92 ft 6995 mm
Overall Height - Body Raised	48.42 ft 14747 mm
Centerline Front Tire Width	23 ft 7024 mm
Front Axle Clearance	3.17 ft 969 mm
Canopy Width (without optional rock deflectors)	29.75 ft 9068 mm
Outside Body Width	29.75 ft 9062 mm
Inside Body Width	28.08 ft 8560 mm
Front Canopy Height	26.33 ft 8024 mm
Rear Axle - Clearance	3.08 ft 934 mm
Centerline of Rear Dual Tire Width	18.75 ft 5727 mm
Overall Tire Width	28.67 ft 8738 mm
Overall Canopy Width	31.5 ft 9611 mm

794 AC Standard Equipment

POWER TRAIN

C175-16 Diesel Engine
– Turbocharging (4)/aftercooled
– Air to air after cooler (ATAAC)
– Air cleaner (4) with precleaner
– Elevated low idle control
– Multi-point oil pressure sensing
– Pre-lubrication/engine

Braking system:
– Brake release towing
– Oil-cooled, multi-disc (front and rear) (service, retarding, parking, secondary)
– Automatic Retarder Control
– Electric dynamic retarding with blended low speed
– Extended life brake disc material

Cat AC drive train:
– IGBT controlled AC induction motors
– AC generator
– AC cooled radial grid

Body-up reverse neutralizer

Programmable top speed

Rear axle continuous lube/filtration

Reverse shift inhibitor

Directional shift management

Neutral coast inhibitor

Body-up shift inhibitor

Neutral start inhibitor

ELECTRICAL

Alarm, backup

Brushless alternator 150 amp charging

Batteries – 12V (8) 90 amp hour

Converter, 12V electrical

Electrical system, 24V, 10, 15, 20 amp fuses and breakers

Battery charge receptacle

Lighting, signals/service:
– Halogen lighting package
– Backup and hazard lighting
– Directional signals (front and rear LED)
– Front stair access/service deck
– Stop/tail lights (LED)
– Engine compartment
– Inverter energy LED warning lights

OPERATOR ENVIRONMENT

Air conditioner

12V DC power supply (1)

Cup holder (2)

Diagnostic connection port

Dome courtesy light

Entertainment radio ready:
– 20 amp switched/10 amp memory converter
– Speakers, and wiring harnesses

Gauges/indicators

Gauge panel:
– Hydraulic oil temperature
– Engine coolant temperature
– Fuel level
– DEF level (Tier 4 / Stage V only)
– Electric engine control fault indicator
– Electric hour meter
– Speedometer
– Tachometer
– VIMS message center advisor

Heater/defroster

Storage space behind seat

ROPS cab, insulated/sound suppressed

Seat, operator, air suspension

Seatbelt, operator, three points

Seat, trainer, air suspension

Seatbelt, trainer, two point

Steering wheel, tilt, telescopic

Tinted glass

Window, electric powered, operator/passenger

Wiper, windshield, intermittent control and washer

Fixed access ladder

FLUIDS

Extended life coolant to –35° C (–30° F)

OTHER STANDARD EQUIPMENT

Traction control system

Auxiliary “buddy” dumping quick connect

Auxiliary steering quick connect (towing)

Rotating component guards

Fast fill fuel system (LH and RH side)

Fast fill DEF system (RH side) - Tier 4 / Stage V only

Fuel filter with water separator

Ground level battery lockout

Machine lockout

Engine start lockout

ECM cabinet lockout

Ground level engine shut-down

Rock ejectors (chain)

Tow hooks and pin (front)

Tow pin (rear) (empty truck only)

Mudflaps

Coolant level gauge (on radiator)

Automatic lubrication system

S•O•S℠ sample points (hydraulic, cooling, engine)

794 AC Optional Equipment

OPTIONAL EQUIPMENT

2050 kW (2,750 hp) and 2312 kW (3,100 hp) options available

HAA arrangements available

Throttle lock

Timer, engine shutdown

Body heat exhaust

Gel batteries (8)

High Intensity Discharge (HID) lighting package

LED lighting package

Fog lights

LED work lights

English or Metric gauges

Payload, digital display

Powered access ladder

Inverter platform

Fast fill fuel system (front and right)

Rims: Six (6) position and quick change

ANSI and ISO service instructions

Retarding indicator light

Cab pedestal for additional display

Radio/CD player

Front bumper center tow attachment

Brake wear indicator tool

Coolant –50° C (–58° F)

HE dump body rock box liner

HE dump body canopy rock deflectors

Heated mirrors (LH and RH)

Rear axle oil cooler

Standard accumulators and Australia/Canada certified accumulators

Hot start, for cold weather

Diesel fuel warmer

Wheel chocks (ANSI or ISO)

Portable fire extinguisher

Murphy gauge

High efficiency dump body
– 1543 kg/m³ (2,600 lb/yd³) density body
– 1721 kg/m³ (2,900 lb/yd³) density body
– 1839 kg/m³ (3,100 lb/yd³) density body
– 2076 kg/m³ (3,500 lb/yd³) density body

Canopy extension

Body rock box

Side profile lighting

Central service

Language monitors – English, Spanish, Italian, Portuguese, Dutch, Norwegian, Swedish, Estonian, Latin, Lithuanian, Slovakian, Slovenian, Greek, Romanian, Russian, Polish, Czech, Hungarian, Icelandic, Finnish, Danish, Thai, Indonesian, Vietnam, Malaysian, Chinese

Product Specifications for 794 AC

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Engine

Gross Power - SAE J1995	3500 hp 2610 kW
Standard Gross Power - SAE J1995	3500 hp 2610 kW
Engine Model	Cat® C175-16 Cat® C175-16
Optional Gross Power - SAE J1995	3100 hp 2312 kW
Optional Gross Power - SAE J1995 (Option 2)	2750 hp 2051 kW
Rated Speed	1800 r/min 1800 r/min
Net Power - SAE J1349	3405 hp 2539 kW
Emissions Rating	Fuel Optimized Fuel Optimized
Bore	6.9 in 175 mm
Stroke	8.7 in 220 mm
Displacement	5187 in³ 85 l
Note (1)	Contact factory for high altitude configuration. Contact factory for high altitude configuration.
Note (2)	Tier 4 / EU Stage V option available for regions that require these emissions standards. Tier 4 / EU Stage V option available for regions that require these emissions standards.
Note (3)	Tier 4 / EU Stage V engine option Net Power - SAE J1349: 3434 HP (2561 kW) Tier 4 / EU Stage V engine option Net Power - SAE J1349: 3434 HP (2561 kW)

Weights - Approximate

Nominal Rated Payload	327 ton (US) 297 t
Rated Gross Machine Weight	1150000 lb 521631 kg
Chassis Weight	426237 lb 193338 kg
Body Weight	64346 lb 29187 kg
Note (1)	Consult your tire manufacturer for maximum tire load. Consult your tire manufacturer for maximum tire load.
Note (2)	Chassis weight with full fuel and fluids, standard & mandatory attachments, hoist, body mounting group, rims, and tires Chassis weight with full fuel and fluids, standard & mandatory attachments, hoist, body mounting group, rims, and tires
Note (3)	Refer to Cat Mining Truck 10/10/20 Overload Policy (AEXQ0250) for maximum gross machine weight limitations. Refer to Cat Mining Truck 10/10/20 Overload Policy (AEXQ0250) for maximum gross machine weight limitations.
Note (4)	Tier 4 Final / Stage V chassis weight: 426312 lb (193372 kg) Tier 4 Final / Stage V chassis weight: 426312 lb (193372 kg)

Final Drives

Total Reduction Ratio

35:01:00 35:01:00

AC Drive System

Total Reduction Ratio	35:01:00 35:01:00
Top Speed - Loaded	37 mile/h 60 km/h
Generator/Alternator	Brushless, engine mounted, dual bearing Brushless, engine mounted, dual bearing
Controls	IGBT Inverter Technology, air cooled, pressurized cabinet with filtration IGBT Inverter Technology, air cooled, pressurized cabinet with filtration
Wheel Motor	High-torque AC induction, rear axle mounted High-torque AC induction, rear axle mounted
Cooling System	Variable speed, hydraulically driven cooling system Variable speed, hydraulically driven cooling system

Tires

Standard Tires	53/80 R63 53/80 R63
Rims	36" x 63" 36" x 63"
Note (1)	Quick Change Rims optional. Quick Change Rims optional.
Note (2)	Caterpillar recommends the customer evaluate all job conditions and consult tire manufacturer for proper tire selection and TKPH (TMPH) capabilities. Caterpillar recommends the customer evaluate all job conditions and consult tire manufacturer for proper tire selection and TKPH (TMPH) capabilities.

Braking System

Service Brakes	Four-Corner, Wet Disc, Oil Cooled, Hydraulically Actuated Four-Corner, Wet Disc, Oil Cooled, Hydraulically Actuated
Front Wet Disc Brake Surface Area	20378 in² 131473 cm²
Rear - Wet Disc Brake Surface Area	30750 in² 198388 cm²
Standards	ISO 3450:2011 ISO 3450:2011
Parking Brake	Four-corner, Multi-disc, Spring applied, Hydraulically Released Four-corner, Multi-disc, Spring applied, Hydraulically Released
Load Brake	Rear service brakes Rear service brakes
Dynamic Retarding Power - Continuous	5480 hp 4086 kW

Weight Distributions - Approximate

Front Axle - Empty	49 % 49 %
Rear Axle - Empty	51 % 51 %
Front Axle - Loaded	33 % 33 %
Rear Axle - Loaded	67 % 67 %

Body Hoists

Pump Flow - High Idle (HAA at 1,800 rpm)	221 gal/min 840 l/min
Pump Flow - High Idle (LAA at 1,960 rpm)	240 gal/min 910 l/min
Relief Valve Setting - Raise	3029 psi 20884 kPa
Body Raise Time - High Idle	24 s 24 s
High Idle Body Lower Time - Float	20 s 20 s
Total Cycle Time	44 s 44 s
Note (1)	Twin, two-stage hydraulic cylinders mounted inside main frame; double-acting cylinders in both stages. Twin, two-stage hydraulic cylinders mounted inside main frame; double-acting cylinders in both stages.
Note (2)	Power raise in both stages; power down in both stages possible. Power raise in both stages; power down in both stages possible.
Note (3)	Automatic body-lower modulation reduces impact on frame. Automatic body-lower modulation reduces impact on frame.

Capacity - HE Body - 100% fill factor

Struck	108-133 m³ (142-175 yd³) 108-133 m³ (142-175 yd³)
Heaped (SAE 2:1)	180-222 m³ (236-290 yd³) 180-222 m³ (236-290 yd³)
Dump Body Plate Thickness Varies Depending on Body Selection - Floor Plate	0.63 in 16 mm
Dump Body Plate Thickness Varies Depending on Body Selection - Front Plate	0.35 in 9 mm
Dump Body Plate Thickness Varies Depending on Body Selection - Side Plate	0.31 in 8 mm
Dump Body Plate Thickness Varies Depending on Body Selection - Canopy Plate	0.2 in 5 mm
Note	Contact your local Cat dealer for body recommendations. Contact your local Cat dealer for body recommendations.

Service Refill Capacities

Fuel Tank	1300 gal (US) 4922 l
Cooling System	211 gal (US) 799 l
Crankcase	82 gal (US) 310 l
Final Drive - Each	67 gal (US) 254 l
Hydraulic Tank	296 gal (US) 1121 l
Hydraulic System - Including Tank	385 gal (US) 1458 l
Diesel Exhaust Fluid Tank	100 gal (US) 378 l
Note (1)	DEF Tank only available for EPA Tier 4 / EU Stage V engine option. DEF Tank only available for EPA Tier 4 / EU Stage V engine option.

Cab

ROPS Standards (1)	Rollover Protective Structure (ROPS) meets ISO 3471:2008 criteria for operator and ISO 13459:2012 for trainer. Rollover Protective Structure (ROPS) meets ISO 3471:2008 criteria for operator and ISO 13459:2012 for trainer.
FOPS Standards	Falling Object Protective Structure (FOPS) meets ISO 3449:2005 Level II for operator and ISO 13459:2012 Level II for trainer. Falling Object Protective Structure (FOPS) meets ISO 3449:2005 Level II for operator and ISO 13459:2012 Level II for trainer.

Sound

Sound Standards (1)

Sound Standards (2)

Steering

Steering Standards	ISO 5010:2007 ISO 5010:2007
Note	Gross Machine Operating Weight is 521 631 kg (1,150,000 lb). Gross Machine Operating Weight is 521 631 kg (1,150,000 lb).
Steer Angle	39 ° 39 °

Dimensions (Approximate)

Height - Top of ROPS	22.25 ft 6779 mm
Overall Length	50.75 ft 15463.5 mm
Wheel Base	21.83 ft 6644.5 mm
Rear Axle - Tail	15.5 ft 4716 mm
Ground Clearance	2.67 ft 906 mm
Dump Clearance	3 ft 1555 mm
Loading Height - Empty	22.92 ft 6995 mm
Overall Height - Body Raised	48.42 ft 14747 mm
Centerline Front Tire Width	23 ft 7024 mm
Front Axle Clearance	3.17 ft 969 mm
Canopy Width (without optional rock deflectors)	29.75 ft 9068 mm
Outside Body Width	29.75 ft 9062 mm
Inside Body Width	28.08 ft 8560 mm
Front Canopy Height	26.33 ft 8024 mm
Rear Axle - Clearance	3.08 ft 934 mm
Centerline of Rear Dual Tire Width	18.75 ft 5727 mm
Overall Tire Width	28.67 ft 8738 mm
Overall Canopy Width	31.5 ft 9611 mm

794 AC Standard Equipment

POWER TRAIN

C175-16 Diesel Engine
– Turbocharging (4)/aftercooled
– Air to air after cooler (ATAAC)
– Air cleaner (4) with precleaner
– Elevated low idle control
– Multi-point oil pressure sensing
– Pre-lubrication/engine

Braking system:
– Brake release towing
– Oil-cooled, multi-disc (front and rear) (service, retarding, parking, secondary)
– Automatic Retarder Control
– Electric dynamic retarding with blended low speed
– Extended life brake disc material

Cat AC drive train:
– IGBT controlled AC induction motors
– AC generator
– AC cooled radial grid

Body-up reverse neutralizer

Programmable top speed

Rear axle continuous lube/filtration

Reverse shift inhibitor

Directional shift management

Neutral coast inhibitor

Body-up shift inhibitor

Neutral start inhibitor

ELECTRICAL

Alarm, backup

Brushless alternator 150 amp charging

Batteries – 12V (8) 90 amp hour

Converter, 12V electrical

Electrical system, 24V, 10, 15, 20 amp fuses and breakers

Battery charge receptacle

Lighting, signals/service:
– Halogen lighting package
– Backup and hazard lighting
– Directional signals (front and rear LED)
– Front stair access/service deck
– Stop/tail lights (LED)
– Engine compartment
– Inverter energy LED warning lights

OPERATOR ENVIRONMENT

Air conditioner

12V DC power supply (1)

Cup holder (2)

Diagnostic connection port

Dome courtesy light

Entertainment radio ready:
– 20 amp switched/10 amp memory converter
– Speakers, and wiring harnesses

Gauges/indicators

Gauge panel:
– Hydraulic oil temperature
– Engine coolant temperature
– Fuel level
– DEF level (Tier 4 / Stage V only)
– Electric engine control fault indicator
– Electric hour meter
– Speedometer
– Tachometer
– VIMS message center advisor

Heater/defroster

Storage space behind seat

ROPS cab, insulated/sound suppressed

Seat, operator, air suspension

Seatbelt, operator, three points

Seat, trainer, air suspension

Seatbelt, trainer, two point

Steering wheel, tilt, telescopic

Tinted glass

Window, electric powered, operator/passenger

Wiper, windshield, intermittent control and washer

Fixed access ladder

FLUIDS

Extended life coolant to –35° C (–30° F)

OTHER STANDARD EQUIPMENT

Traction control system

Auxiliary “buddy” dumping quick connect

Auxiliary steering quick connect (towing)

Rotating component guards

Fast fill fuel system (LH and RH side)

Fast fill DEF system (RH side) - Tier 4 / Stage V only

Fuel filter with water separator

Ground level battery lockout

Machine lockout

Engine start lockout

ECM cabinet lockout

Ground level engine shut-down

Rock ejectors (chain)

Tow hooks and pin (front)

Tow pin (rear) (empty truck only)

Mudflaps

Coolant level gauge (on radiator)

Automatic lubrication system

S•O•S℠ sample points (hydraulic, cooling, engine)

794 AC Optional Equipment

OPTIONAL EQUIPMENT

2050 kW (2,750 hp) and 2312 kW (3,100 hp) options available

HAA arrangements available

Throttle lock

Timer, engine shutdown

Body heat exhaust

Gel batteries (8)

High Intensity Discharge (HID) lighting package

LED lighting package

Fog lights

LED work lights

English or Metric gauges

Payload, digital display

Powered access ladder

Inverter platform

Fast fill fuel system (front and right)

Rims: Six (6) position and quick change

ANSI and ISO service instructions

Retarding indicator light

Cab pedestal for additional display

Radio/CD player

Front bumper center tow attachment

Brake wear indicator tool

Coolant –50° C (–58° F)

HE dump body rock box liner

HE dump body canopy rock deflectors

Heated mirrors (LH and RH)

Rear axle oil cooler

Standard accumulators and Australia/Canada certified accumulators

Hot start, for cold weather

Diesel fuel warmer

Wheel chocks (ANSI or ISO)

Portable fire extinguisher

Murphy gauge

High efficiency dump body
– 1543 kg/m³ (2,600 lb/yd³) density body
– 1721 kg/m³ (2,900 lb/yd³) density body
– 1839 kg/m³ (3,100 lb/yd³) density body
– 2076 kg/m³ (3,500 lb/yd³) density body

Canopy extension

Body rock box

Side profile lighting

Central service

Language monitors – English, Spanish, Italian, Portuguese, Dutch, Norwegian, Swedish, Estonian, Latin, Lithuanian, Slovakian, Slovenian, Greek, Romanian, Russian, Polish, Czech, Hungarian, Icelandic, Finnish, Danish, Thai, Indonesian, Vietnam, Malaysian, Chinese

Compatible Technology and Services

Leverage Caterpillar connected data and security principles to improve efficiencies, increase productivity and make your business more profitable.

Command

Detect

Edge

Fleet

Health

Cat Command for Hauling

Cat® MineStar™ Command for hauling takes advantage of the most sophisticated technologies available to deliver a next-generation haulage solution — one that boosts safety, productivity and availability on busy mine sites, especially those in difficult or remote locations. Command provides the fully integrated operation of autonomous mining systems, allowing them to haul more efficiently with near-continuous operation and move more with fewer people on site. Autonomous trucks operate safely around other equipment, light vehicles and personnel. Command trucks respond to calls to the shovel, move into position, haul to dump points and even report for maintenance — all without an operator on board.

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Cat® MineStar™ Command for hauling takes advantage of the most sophisticated technologies available to deliver a next-generation haulage solution — one that boosts safety, productivity and availability on busy mine sites, especially those in difficult or remote locations. Command provides the fully integrated operation of autonomous mining systems, allowing them to haul more efficiently with near-continuous operation and move more with fewer people on site. Autonomous trucks operate safely around other equipment, light vehicles and personnel. Command trucks respond to calls to the shovel, move into position, haul to dump points and even report for maintenance — all without an operator on board.

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Cat MineStar Detect Fatigue

Fatigued and distracted equipment operators are present on every mine site every day, and the consequences can be costly, even fatal. Cat® MineStar™ Detect can help you identify fatigue and distraction — and address it — in real time. This subscription-based offering combines our industry-leading Driver Safety System technology with risk assessments, expertise, change management training and educational support to help you build a complete fatigue and distraction management program.

To confirm availability and to purchase a subscription contact your Caterpillar dealer. For more information on subscription terms, please visit www.caterpillar.com/en/legal-notices/minestar-software-end-user-agreement.

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Fatigued and distracted equipment operators are present on every mine site every day, and the consequences can be costly, even fatal. Cat® MineStar™ Detect can help you identify fatigue and distraction — and address it — in real time. This subscription-based offering combines our industry-leading Driver Safety System technology with risk assessments, expertise, change management training and educational support to help you build a complete fatigue and distraction management program.

To confirm availability and to purchase a subscription contact your Caterpillar dealer. For more information on subscription terms, please visit www.caterpillar.com/en/legal-notices/minestar-software-end-user-agreement.

Explore Technology

Cat MineStar Edge

Cat® MineStar Edge™ is a technology platform that delivers more connected, integrated, scalable and intuitive products that extend further up and down the value chain. Edge makes it possible for you to use proven MineStar technologies across your entire mining organization and creates an operational ecosystem that provides visibility to every aspect of your operation. Edge delivers near-real-time access to data that was up to 98% accurate and enables you to make changes in-shift while already knowing the impact those changes will have further down the value chain?

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Cat® MineStar Edge™ is a technology platform that delivers more connected, integrated, scalable and intuitive products that extend further up and down the value chain. Edge makes it possible for you to use proven MineStar technologies across your entire mining organization and creates an operational ecosystem that provides visibility to every aspect of your operation. Edge delivers near-real-time access to data that was up to 98% accurate and enables you to make changes in-shift while already knowing the impact those changes will have further down the value chain?

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Cat Fleet for Surface

Cat® MineStar Fleet is the single best source for fleet management information. An integrated fleet monitoring and management system, it can be used with any machine or system to measure, manage and maximize every facet of an operation, no matter the size or type. Fleet provides real-time visibility to cycle time, payload and other key operational parameters. It monitors machine locations and material movement and provides alerts of misroutes to ensure material is moved to the proper location.

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Cat® MineStar Fleet is the single best source for fleet management information. An integrated fleet monitoring and management system, it can be used with any machine or system to measure, manage and maximize every facet of an operation, no matter the size or type. Fleet provides real-time visibility to cycle time, payload and other key operational parameters. It monitors machine locations and material movement and provides alerts of misroutes to ensure material is moved to the proper location.

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Cat Health

Through regular monitoring of machine conditions, mines can adopt a more proactive approach to maintenance and repair. Equipment health data is a key contributor to that approach. Data helps mines identify equipment problems long before failure.

Accessing the right data at the right time is critical to improving operational intelligence and machine predictive analysis. Cat® MineStar™ Health helps you meet that need by connecting you to your machines and delivering that important information. The MineStar Health portfolio set consists of Connectivity Enablers that collect, convert and transmit equipment data; and Applications that visualize, analyze and report health equipment data.

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Through regular monitoring of machine conditions, mines can adopt a more proactive approach to maintenance and repair. Equipment health data is a key contributor to that approach. Data helps mines identify equipment problems long before failure.

Accessing the right data at the right time is critical to improving operational intelligence and machine predictive analysis. Cat® MineStar™ Health helps you meet that need by connecting you to your machines and delivering that important information. The MineStar Health portfolio set consists of Connectivity Enablers that collect, convert and transmit equipment data; and Applications that visualize, analyze and report health equipment data.

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794 AC Mining Truck

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Off-Highway Trucks

Selected

794 AC

Nominal Rated Payload: 327 ton (US); 297 t
Rated Gross Machine Weight: 1150000 lb; 521631 kg
Gross Power - SAE J1995: 3500 hp; 2610 kW

Off-Highway Trucks

793F

Nominal Rated Payload: 256 ton (US); 231 t
Rated Gross Machine Weight: 851000 lb; 386007 kg
Gross Power - SAE J1995: 2650 hp; 1976 kW

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Off-Highway Trucks

796 AC

Nominal Rated Payload: 360 ton (US); 327 t
Rated Gross Machine Weight: 1270000 lb; 576072 kg
Gross Power - SAE J1995: 3500 hp; 2610 kW

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Mining Trucks 794 AC

Overview

Big Payloads. High Speeds. Superior Braking.

Benefits

Up To 8% Better Payload

34% More Retarding Power

Up To 8% Better Speed on Grade

Features At A Glance

Product Specifications for 794 AC

Engine

Weights - Approximate

Final Drives

AC Drive System

Tires

Braking System

Weight Distributions - Approximate

Body Hoists

Capacity - HE Body - 100% fill factor

Service Refill Capacities

Cab

Sound

Steering

Dimensions (Approximate)

794 AC Standard Equipment

POWER TRAIN

ELECTRICAL

OPERATOR ENVIRONMENT

FLUIDS

OTHER STANDARD EQUIPMENT

794 AC Optional Equipment

OPTIONAL EQUIPMENT

Product Specifications for 794 AC

Engine

Weights - Approximate

Final Drives

AC Drive System

Tires

Braking System

Weight Distributions - Approximate

Body Hoists

Capacity - HE Body - 100% fill factor

Service Refill Capacities

Cab

Sound

Steering

Dimensions (Approximate)

794 AC Standard Equipment

POWER TRAIN

ELECTRICAL

OPERATOR ENVIRONMENT

FLUIDS

OTHER STANDARD EQUIPMENT

794 AC Optional Equipment

OPTIONAL EQUIPMENT

Compatible Technology and Services

Cat Command for Hauling

Cat MineStar Detect Fatigue

Cat MineStar Edge

Cat Fleet for Surface

Cat Health

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